Standard traditional gaskets are available in regular geometrical shapes, fabricated as circular and egg-shaped seals, where the strong rubberized inserts complete the meeting of two regular surfaces. However, these standard gaskets are not always the best option in every situation. There could be certain peculiar conditions where you would have to shift from the traditional designs and materials to specialized custom-made gaskets. This is why many spiral wound gasket manufacturers in India like Trim Engineering Services believe in customizing products as per the needs and demands of the customers to suit their individual applications. So, you can always approach gasket manufacturers to check if you can have special gaskets designed for your particular need.

How are customized gaskets designed?

Custom-fit gaskets that are uniquely crafted are hand or laser cut, die stamped, and eater-jet shaped, so that the customer can receive a seal that exactly incorporates the geometrical outlines of an irregularly configured joint surface. So, you need to approach your gasket manufacturer and let him know all the details about your application and usage so that a perfectly customized gasket can be designed for you.

How can you select the perfect material?

Expert and experienced engineers are well-versed in the dexterity of selecting the right material for a seal to be used for a specific application. What is required is the knowledge of the fluid that the gasket will be obstructing, and all the environmental conditions within and around the joint. The two main concerns here are the heat and pressure that will be felt within and around the application. With every situation being different, a customized solution can be designed to perfectly reinforce the stressed component. Specially designed gaskets can add tailored material attributes to exceptionally overextended settings.

How can you shape your customized gasket?

A circular shape is the easiest to customize because a cutting tool can be quickly programmed to account for diameter changes, which is why we always see readymade gaskets available in round shapes. But, if your application requires a different shape with complex geometrical outlines, this approach won’t work. This is why a scaled drawing of the uncommon shape will be required while submitting the project. This is where experts are required to cleanly denote each and every detail in the drawing.

Rubber gaskets are preferred as the standard material for customization as it is likely to suit all kinds of uncommon shape requirements, unlike other rigid materials. However, depending upon your situation, your gasket expert may also suggest other metal variants that may suit your particular requirements. Whatever it is, your gasket must be strong, sturdy, and equipped with toughness.

You can see how the shape of the joint surface, the shape of the gasket, the material to be used for the gasket, the fabrication methods, and the environmental condition within and around the joint are some of the most important considerations to be made while customizing a gasket. This is why when you are planning to customize gaskets for your application, you need to work with experts and experienced spiral wound gasket manufacturers in India.